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What is gas assisted injection molding process? Gas assist molding is a low-pressure plastic injection molding process where pressurized nitrogen gas is injected into the mold, pushing the plastic into the mold extremities, while hollowing out thicker sections in the part. What are the advantages of gas assisted injection molding? Advantages. This process forms a hollow, plastic injection mo...
2K injection molding 2K injection molding: product injection molding with 2 different plastic materials or 2 colours : efficient and economical. Where the K come from? The K in ‘multi-K’ comes from the German word for component – “komponente”. So, if you see a reference to 2K or 3K moulding, it simply means that two or three different materials, or components, are used in the moul...
Die Casting Process Advantages and Disadvantages Die casting: It uses high pressure to press molten metal into the cavity of a precision metal mold at high speed, and the molten metal cools and solidifies under pressure to form castings. Die Casting Characteristics Advantages: 1. During die casting, the metal liquid is subjected to high pressure and fast flow rate 2. Good product quality, st...
Undercut In Plastic Injection Molded Part Design Undercuts are those features in an injection-molded part that prevent its ejection from the mold. Draft Angle In Plastic Injection Molded Part Design A draft angle refers to that slant applied to the sides of most features of injection molded parts. Positioning of the injection angles is such that they run towards the direction of the mo...
Shutoff in Plastic Injection Mould Shut-Off angle is applied for prevent the mold parts (Core and Cavity) from crashing into one another if there is any slight misalignment upon mold parts closing. Shut-OFF angle also prevent galling that would occur if vertical metal faces were rubbing against each other. Eg. Note: A draft angle exists for purposes of part release, while a shutoff exi...
Experience Sharing On Plastic Injection Tool Submarine Gate Design 1) The included angle of α° can be designed in the range of 60° to 35°, depending on the height of the position that submarine gate is located. 2) The included angle of β° can be designed in the range of 8° to 20°, the bigger the better for the gate demolding. 3) L1>8 and L1.>2*D, so that the submarine gate can be easier to d...
Design Optimization and Processing Standard of Injection Mold Inserts With the increasing demand for various types of molds in the market like the Automotive Plastic Injection Molds, the Consumer Electronics Plastic Injection Molds, the mold industry has developed very rapidly in recent years. With the development of the mold industry; with the upgrading of processing equipment, the requirements f...
Calculation of the Stiffness and Strength of the Plastic Injection Mold --China Plastic Injection Mold Maker Lyter Engineering Ltd share For quality plastic injection molds, when the plastic melt is filling the cavity, the pressure on the cavity gradually increases. When the cavity is completely filled, the pressure in the cavity reaches the maximum value. Then, as the plastic melt cools, the pres...
Lyter Engineering_Design of the ejection system of plastic injection mold A good mold reflects the comprehensive level of a plastic injection mould maker. A good design plastic injection mould requires continuous improvement of various technologies. Today we will talk about the ejection system of the mold. Based on years of work experience, we have summed up the principles of ejectors arrangement:...
Lyter Engineering Design of Gate and Runner Arrangement of Plastic Injection Molds We strive to optimize the injection mold design. It mainly refers to the optimization of the design of the gating system and the cooling system. The selection of the gate form and location is very important. The following we will discuss the gating system research and design. ...
Lyter Engineering_Design of Gate and Runner Arrangement of Plastic Injection Molds (2) The principle of runner arrangement 1) Make the distance of melten plastic material from the sprue to each gate as equal as possible. 2) Make the pressure center of the cavity coincide with the center of the injection machine as much as possible. Balanced arrangement of runners 1) Natural balance: Th...
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